61 Studies On Zinc-Oxide Free – Non Peroxide – Cross-Linking of Compounds Based On Acrylonitrile-Butadiene Polymers

Wednesday, October 12, 2011: 2:00 PM
Meeting Room #16 (The I-X Center)
Hans Magg, Business Unit technical Rubber Products, Lanxess Deutschland GmbH, Leverkusen, Germany and Sven Brandau, Product and Process Development Dept., Lanxess Emulsion Rubber, La Wantzenau, France
Diene rubbers  are known to be  cross-linked  with sulphur and sulphur donors. These cross - linking agents are part of  a complex cross-linking system that includes for zinc-oxide,for example. Being evident in the published  literature (materials safety data sheet,for example)  zinc-oxides are dangerous for the environment  and, on top of this, very toxic for microorganisms in water”.

Therefore, cross- linking systems without zinc-oxide are of interest for environmental concerns.

In  this presentation  proposal are made  to cross-link acrylonitrile-butadien –rubbers (NBR)  with novel zinc-oxide-free systems which follow the principles of the general “cure site” technology for  speciality elastomers.

Carboxylated nitrile rubbers, e.g. Krynac® X ,  found numerous  applications.

In this class of polymer zinc-oxide is not just an auxiliary component of the cross-linking system but,  in addition to sulphur  a cross-linking agent as well. Polydispers zinc-oxide forms  three-dimensional clusters involving the carboxylic group of the polymer   to set up an elastomer network.

The zinc-oxide can be replaced by phenolic curing resins, as it was  found by us. Most likely , the hydroxy-methylene group of the resin give rise for ester-like structures between vicinal carboxylic functions.

Users of  that cross-linking systems will find very good abrasion  resistance which is known to be  unique for the traditional  zinc oxide cross-linking of these elastomers.

The second possibility is a specific one for some modified  acrylonitrile butadiene –rubbers in  which cross-linking is initiated by thermal and chemical activation.

The vulcanizates made thereof are characterized by a very good long-term high-temperature compression set the level of which is unique in NBR cross-linking technology.